Fiber-To-The-Home Wire Production Line – Advanced Production System
Did you know that modern glass-fiber wire networks function at velocities of up to 190 m per minute? This astonishing productivity stems from sophisticated production methods tailored to high-speed production.
Such setups are developed to handle various wire variants, including connection cables and tight buffered cables. Their compact design, typically below 26 m, makes them ideal for state-of-the-art factories.
Integration with smart factory systems secures seamless performance. Through MES/ERP connectivity, these compact fiber unit assembly lines deliver peerless exactness and performance. Thus, they are preferred for enterprises aiming to stay ahead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Streamlined fabrication processes are crucial for meeting the growing need for reliable connectivity. Such mechanisms aim to manufacture top-grade light-transmitting wires that energize modern networks. With advanced technology, they provide for precision and rapidity in every step of the manufacturing process.
Defining the FTTH Production Line
An FTTH production line constitutes a consolidated process for fabricating home fiber drop cables. These cables consist of bare fibers secured with metal or fiber-reinforced polymer, encased in protective sheathing. Consequently, it forms a long-lasting and high-performance option for rapid broadband links.
It supports various materials, including PVC, LSZH, and PE plastics. This versatility confirms it accommodates varied market demands. Additionally, the 4-head fiber pay-off system provides precise tension control, keeping stability within ±0.05N.
Reasons to Select Our Cutting-edge Production System
Our equipment stands out for its accuracy and performance. Consider these highlights:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Includes a four-head fiber discharge system with a tension regulation of 0.4N to 1.5N
- Provides throughput up to 9km/h specifically for 2.0×3.0mm cables
Such attributes guarantee streamlined functionality and premium production. Thus, it becomes the optimal option for enterprises aiming to stay ahead in the fiber optic industry.
Highlights of Our FTTH Manufacturing System
Modern manufacturing systems are reshaping the process by which fiber optic cables are produced. Our advanced equipment merges precision, efficiency, and cutting-edge technology to produce premium performance. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
Central to our setup is a dedicated 50mm extruder engineered for exact substance allocation. It guarantees uniform excellence in all cables manufactured. The free adjustment head allows for seamless customization, suiting assorted compounds like PVC, LSZH, and PE resins.
With OMRON temperature control, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, ensuring it is a budget-friendly option for fabricators.
Automated Fiber Dispensing with Strain Management
Our motorized fiber release system is engineered to maintain tension between 0.4N and 1.2N. Such regulation facilitates flawless fiber manipulation and diminishes breakage risks. The two-wheel capstan setup, sized at 640mm and 400mm respectively, augments control and balance.
This aspect is especially advantageous in fabricating premium fiber wires, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Our dual-shaft take-up system supports reels ranging from PN400 to PN630, offering flexibility for various production needs. The automated spool acquisition obviates manual handling, saving time and reducing labor costs.
Furthermore, an X-type laser-based diameter measuring tool ensures immediate quality verification, guaranteeing that all cables conform to exacting criteria, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, guaranteeing superior outputs in every production run. Let’s delve into the innovative aspects that differentiate our system.
Global-Standard Industrial Computerized Control Module
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. Such control technology provides smooth workflow and live supervision. It allows for precise adjustments, enhancing the quality of every optical cable produced.
With energy use as low as 35KW/h during routine activity, it offers low energy consumption. This conserves energy costs without compromising on output quality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
Our system incorporates premium components from renowned brands like OMRON controllers and international motors picked for their strength and exactness, which secure enduring performance.
Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. Such integration secures openness and streamlined functionality during production.
Companies are enabled to track performance data, refine processes, and minimize resource loss, rendering it a savvy option for today’s industrial plants.
| Aspect | Upside |
|---|---|
| FiberCAN-based Control Module | Accurate control and immediate supervision |
| 35KW/h Operational Energy Use | Low-cost energy performance |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Durability and precision |
| ERP Integration | Live process supervision |
Practical Applications for Our FTTH Cable Line
Advanced production setups are revolutionizing the production of dependable fiber networks. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Below, we explore the key uses of this advanced equipment.
Manufacturing Home Drop Cables
This production line is outstanding at creating drop cables vital for rapid internet connectivity. It handles reinforcement wires ranging from ø0.4 to ø1.0, ensuring durability and strength. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Notable attributes are:
- FRP and small steel wire pay-off for added reinforcement
- Portable die backing for rapid setup modifications
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
This machinery is equally suitable for creating both tight buffered and loose tube cable variants. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. The stranding process ensures precision, while the ability to handle ø1.2mm steel wires adds strength and reliability.
Customizable Solutions for Various Cable Types
Versatility characterizes our manufacturing process. It supports a wide range of materials and configurations, making it suitable for diverse applications. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. Such flexibility permits meeting particular demands while maintaining superior output.
Benefits of Using Our FTTH Cable Production Line
Choosing state-of-the-art production solutions brings significant advantages to companies in the fiber optics industry. These systems are designed to optimize operations, reduce costs, and deliver high-quality products. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Improved Operational Speed and Yield
It guarantees rapid SZ stranding line function, producing 7-9km/h outputs based on cable dimensions, allowing businesses to meet growing demands without compromising quality. Its self-operating reel system minimizes human intervention, thus saving time and cutting costs.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. An ergonomically constructed system with a 1000mm work station height improves operator ease and output.
Smooth and Reliable Cable Surface
Accurate extrusion guarantees an even and trustworthy finish on each cable, thereby reducing attenuation to ≤0.02dB/km for peak performance. Steel supports fortify the cables, rendering them robust for multiple uses.
| Aspect | Benefit |
|---|---|
| Rapid Throughput | Increased operational efficiency |
| 35KW/h Energy Consumption | Cost savings |
| Minimal Signal Loss | Enhanced signal quality |
| Optimal Operator Work Level | User-friendly setup |
Summary
Advanced fiber optic manufacturing systems are setting new standards in the industry. Thanks to exacting design and integrated smart features, these systems offer unparalleled dependability and performance. Achieving speeds of up to 190 m/min, they secure substantial ROI for enterprises.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Be it expanding production or boosting quality standards, our system is crafted to keep you at the forefront.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Step into the future of optical cable production with our market-leading equipment.